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In part one of this series (November issue) I discussed the numerous
sources of interference from DC appliances and systems. Now I want to
cover sources of AC interference on board boats.
The two principal sources of AC power on board boats are AC generators
and inverters. The big fact of the matter is most of our boat AC
electrical systems were designed for linear loads such as motors,
electric stoves, and light bulbs. Electronic equipment such as computers
and many battery chargers are nonlinear loads, which draw current in
pulses.
There are NO perfect electrical systems. Having been built and wired by
mere mortals, they can be riddled with little errors such as loose
connections and corroded terminals. Both are great sources of
interference.
Many well-built boats manufactured before the electronics revolution
have poor grounding. Most conditions that lead to noise generation in AC
circuits can be cured with careful wiring practice and improved
grounding. Even though your boat has been wired to the ABYC (American
Boat and Yacht Council) standards, don't be lulled into thinking you
could not have a problem. All it takes is one corroded terminal to
generate noise.
Let's assume you have checked all your DC circuits and loads, and now
you are ready to check noise sources on the AC side. The first step is
to isolate noise sources that are generated onboard versus those that
are brought aboard by the shore power cable. So disconnect the shore
cable at the power inlet to your boat as a first step.
Of the two basic methods by which AC power is generated on a
boat--static inverters and generators--inverters are the most common
culprit of generated noise. Unplug all AC electrical devices. Believe it
or not, the power switch in some consumer appliances disconnects the
device circuitry from its power supply while leaving the supply
connected to an Electronic Control Module (ECM). Power supply components
can generate noise, so merely turning off such a device leaves a
potential noise source connected to the line. VCRs are a good example of
this type of device. Even though you turn the power switch off, the
internal clock and programming circuitry is still working.
Static inverters span a wide range of output power from 100 watts all
the way to 2,000 watts continuous output, but they all have one point in
common. They do not provide a smooth sinusoidal wave shape. This wave
shape becomes more distorted when you work with smaller and lower cost
units. The switching circuit not only produces a square wave, but also
sharp spikes that are easily transferred to sensitive SSB receivers. On
numerous occasions I have encountered small inverters used to power
laptops in order to interface with SSB radios. They power the laptop to
provide weatherfax or transmit e-mail via commercial or amateur radio
stations. I have constructed a very simple piece of test equipment that
I carry in my test bag. It consists of nothing more than a three-prong
power plug and one foot of cable soldered to a 240 microfarad capacitor.
This capacitor is simply a "running" capacitor used on 220-volt AC air
conditioning compressor motors. I picked mine up from an air conditioner
shop. This simple piece of test equipment has been directly responsible
for finding just about all of the problems with small AC inverters.
The critical point that should be understood here is that ALL static
inverters, regardless of cost and power, do suffer from failure of the
output filter system and occasionally so do the diodes. If you have a
2,000 watt unit which produces a noise signal on your SSB radio, and the
noise is reduced when you plug this simple capacitor across the output,
then you most likely have a failure of the filter system. Failure of
capacitors in these inverters is a common problem.
If you find that there is no appreciable noise from the static inverter
operation, then switch the main selector to onboard power. At this
point, detection of the circuit which is causing the problem is made
possible by simply turning on the various circuits that supply AC power
throughout the boat. In this manner you can isolate the particular
circuits causing the noise problem. One cute little source of noise to
be aware of is nicad battery chargers. There is a thermal
over-temperature sensor that acts as a cutoff switch, cycling the
primary power on and off. All cell phone charger stands are also
equipped with this little gem, and it certainly shows up in the RF of a
high gain SSB receiver.
Before leaving your electrical panel, be aware that the contacts in the
breaker itself may be pitted or burned. If any breaker in your
electrical panel feels warm to the touch then rest assured there is
resistance in the contact, and the breaker needs to be replaced. Check
all your AC light switches carefully. Turn each AC light on and off
several times to see if it reduces the noise picked up by the SSB. I
think we are all guilty of screwing in a slightly higher wattage bulb in
our light sockets. This will definitely shorten the life of the built-in
switch. Stick with the manufacturer's bulb ratings. Light switch dimmers
are also excellent sources of radiated noise.
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Before I leave the inverter source of AC power, I want to touch on one
aspect of appliances commonly used with the inverter. Public Law 97-259,
enacted in 1982, gave the FCC the authority to regulate the amount of
RFI emanating from consumer electronic equipment sold in the U.S. The
FCC decided to allow the manufacturers to develop standards for RFI and
EMI and implement their own voluntary compliance programs.
No system is perfect, especially a voluntary system. Progress has been
made in reducing emitted noise from computers as well as other
electronic equipment. But the fact remains if a device generates an
interference signal when being operated with a smooth sinusoidal wave
shape of power, I can guarantee you it will produce a greater
interference signal when supplied with a modified sine or square wave
source of power.
After you have energized all the AC outlets on your boat, you need to
plug in the three-pronged plugs that go to your appliances. Before you
insert the plug, look at the prongs. There must not be any corrosion but
bright shiny metal. If the three-prong plug feels loose when you push it
into the outlet, then you must replace the outlet. For a very temporary
solution, while tracking noise producers, use a pair of pliers to
SLIGHTLY rotate the flat prongs. Do not try bending them towards or away
from each other. Rotating the prong will provide a better contact with
the receptacle. Loose hardware and connections are prime sources of
noise.
Now, let's take a quick look at noise sources in generators. Regardless
of the type of AC generator--whether it is a gas or diesel-powered unit,
a belt-driven or even the "auto-gen" alternator type of generator--the
principal noise-producing sources are the brushes and slip rings. Small
generators, those up to 15 KW, are fairly simple devices. Many of these
generators provide a battery-charging circuit, which can be a secondary
source of noise.
A revolving DC field is used to provide the magnetic flux to the coils
in the stator. This DC source can be generated in a static exciter or
it can be partially supplied by the battery. In either case, there are
no components in the field control circuitry that will produce RFI. The
brushes and slip rings are another story. On most generators you can
remove the cover or end bell and expose the exciter assembly, the slip
rings, and brushes.
Look closely for cracked or pitted brushes. You can run the genset with
the end cover off and watch for arcing at the contact point of the
brushes. Use electrical contact cleaner to clean the slip rings. If the
slip rings are badly pitted, you may need to burnish them with a fine
grade of emery cloth. It is possible to wrap the emery cloth around a
popsicle stick or tongue depressor and gently touch the slip rings while
the generator is running. I would also suggest replacing the brushes at
the same time.
On gensets equipped with a battery-charging circuit, you will find this
is nothing more than a single diode which produces a half-wave AC
signal. As a general rule, this is a very low impedance circuit and
would not normally interfere with your SSB unless your SSB radio is
using the same battery as the generator. If so, expect to hear a
60-cycle hum in your receiver and absolutely a hum in your transmitted
signal. To avoid this situation I would suggest using a different
battery for the SSB radio.
Since good grounding practices will eliminate the greatest number of
noise problems, a thorough examination of all ground circuits is
required. I have located a good source for superior RF and DC ground
connections. It is a 0.011-inch thick copper grounding strip two inches
wide. The price is $54.50 for a 50-foot roll and that includes
shipping. Contact Metal and Cable Corp., PO Box 117, Twinsburg, OH
44087, or call them at (330) 425-8455.
A practice I have found very successful when attaching short leads
between a terminal and the grounding strip is to bend the sides of the
strap together, forming a short length of "U" shaped strap. Drill a
screw hole through both layers of the strap. Slip a wire terminal ring
connector between the folded halves of the strap. Then use a machine
screw to squeeze both sides of the strap down hard onto the wire
connector. Finish the job by spraying a metal sealant into the fold of
the strap.
If you live on your boat in a marina and discover you have noise
problems generated from within the marina, I will cover techniques on
how to locate the problems next month. 73s de WB4GQK, Jim
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